In waste-to-energy (WTE) plants, pumps, fans, and compressors support key processes but are dispersed and operate under varying conditions. Monitoring them is often seen as too complex or costly, leading to reactive maintenance and higher risk.
The challenge
WTE plants often face three key challenges. First, they operate a wide range of support equipment under varying loads and environmental conditions. Second, the number of required measurement points is high. Third, current approaches often struggle to scale in a cost effective and low effort way, especially without increasing pressure on engineering teams.Traditional systems tend to be too bulky or too expensive to install broadly. As a result, some machinery remains under-monitored, relying on infrequent manual checks or trend data that is too generic to guide precise actions.
The solution: VibSys®
For these environments, a system like VibSys® presents a promising solution. Its compact DIN rail design allows installation close to the asset, reducing cabling and easing deployment. The modular structure fits both small and large setups, and it accepts standard vibration sensor inputs, including legacy equipment. By processing data locally, VibSys® can trigger immediate alerts based on rule logic, while full signal data is sent securely to the cloud for trend monitoring and diagnostics. The combination of edge and cloud intelligence offers deeper insights without requiring complex infrastructures.
Key advantages:
- Installation close to the asset with no rack room required
- Compatible with legacy sensor infrastructures
- Durable hard wired setup with minimal maintenance
- AI enhanced insights and rule based alerting
- Easy integration into control systems and data platforms
Impact: reliable insight where it matters most
With VibSys®, facilities can shift from reactive repairs to proactive condition monitoring, even on machinery that were previously only monitored occasionally. This enables early detection of mechanical wear, reduces downtime, and supports smarter maintenance planning. By using a system tailored to the operational demands of support equipment, plants can improve efficiency and reliability, without the complexity of traditional solutions.
Free online vibration Training
Professionals working with Balance of Plant equipment, such as pumps, fans, and compressors, can now follow a free Vibration Category 1 training via the Istec Academy. An excellent opportunity to deepen your knowledge in vibration analysis and improve reliability strategies.
